WIRING HARNESS
The performance and reliability of modern products are increasingly dependent on their electrical systems, especially the wiring harnesses that serve as the backbone for connecting various electrical and electronic components. A wiring harness is essentially an organized set of wires, cables, and connectors that transmit electrical power and signals across a system. These harnesses must not only ensure reliable connections but also be optimized for space, weight, cost, and efficiency, making their design a crucial aspect of product development.
MCAD-Integration
Integrating wire harness design into CAD environments is crucial for conducting early-stage performance evaluations, enabling engineers to swiftly run hypothetical simulations and assess different harness configurations. By integrating with platforms like NX, Solid Edge, Creo, and CATIA, engineers can seamlessly explore and refine design concepts. The automation of harness routing and space optimization allows for the creation of high-precision, manufacturable designs that accurately represent real-world product conditions.
Additionally, the CAD integration for wire harness design ensures that electrical and mechanical systems are developed in harmony, preventing costly design conflicts later in the development process. Engineers can visualize how wiring harnesses fit within the 3D model of the product, ensuring that space, routing, and physical constraints are adhered to early on.
Electrical and Harness Flow Analysis
Our tools deliver a wide range of capabilities for analyzing the electrical performance of wiring harnesses, covering key areas such as voltage drop, current capacity, and signal integrity. Engineers can choose advanced simulation models to analyze electrical loads and ensure that power distribution is efficient and safe. This ensures that complex systems, from vehicles to aircraft, are optimized for both performance and safety.
In addition to performance analysis, our tools provide powerful design automation features that streamline the wiring harness development process. By automating tasks such as wire routing, bundle optimization, and connector placement, engineers can significantly reduce design time while maintaining precision.
Digital Twin for Harness Validation
Our tool supports the creation of a digital twin of the wiring harness, enabling virtual prototyping and testing. This allows engineers to simulate the performance of the harness before physical prototypes are built, reducing design cycles and minimizing costly errors. By validating the design in a virtual environment, engineers can ensure the harness meets all requirements for efficiency, safety, and manufacturability.
Automation and Design Exploration
Automation plays a key role in modern harness design. We provide solutions for creating repetitive tasks such as wire routing, documentation generation, and BOM creation, allowing engineers to focus on optimizing performance and innovation. Design exploration tools further enable teams to test multiple harness configurations and choose the most effective solution, accelerating the design process while improving overall system quality.
